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DW Horton, with his Daughter Lily

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With all the TV shows building a car in a week of 26-hour days, we felt the itch to do a bit better. That’s why we’ll be building this ’32 Hiboy in 32 hours. Using this catchy approach, it would have been much easier to build a ’99 Geo in 99 hours, but we are in fact a street rod shop. So follow along as we avoid our families, starve, and drink lots of Red Bull building a ’32 in 32. Under Producer Paul and Director Dorothy, we will try to document all the important events, and some not-so-important ones too.
Note: We are building a ’32 Hiboy, but it will not be done in 32 hours. Well, I guess it will be if you’re reading this 32 hours before it’s actually done... Anyways, off to the shop!

Part 1
Axle Centerline, Engine Mock-up, Front Suspension Installation

Establishing Axle Centerline

Marking Axle Centerline

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We mounted the body on the bare rails and rolled the wheels in place to see what looked "right". We then stepped back from the car to get a better look. note: the frame is not built yet - the body is sitting on two rails that have spreader pieces lightly tacked in place.

Put a level on top of the tire to get “true north”. Mark this location on a piece of tape on the body. Also mark the rails by placing a square on the rail, through the centerline of the wheel. This step is crucial to getting the wheels centered in the wheel well, so make sure to take your time to get it right.

Engine Setup

Engine Setup 2

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Macho, macho man. Paul Horton manhandles the ENTIRE engine block AND tranny into position. What he doesn't want me to tell you is that it's a P-AYR piece made of plastic. You don't have to use a crane and you can save your beer because you won't have eight buddies over mocking the engine up.

We used boards to get the motor where we wanted it to sit at the front, and also to establish where the center section will go. We pushed it to the firewall as close as we could, but still allowing room for the removal of the distributor. Watch for the fittings on the passenger side of the tranny- they can be a hassle if you forget about them. We didn’t want to cut the floor, so we left a bit of room for them.

Putting the Front Suspension Together

 

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I know, I know. "When did you get the frame together?" I guess I was so excited about the build, and since cameras aren't logical tools used in the construction of a street rod, I forgot to take some pictures. The body was used to get the exact width of the frame we needed to build. This way, it doesn't matter where someone else says to put the body - we know for sure that it will work, the first time.
I've got the four-bar brackets welded to the frame, so all that's left is to install all the components. We will be using a Super Bell Alum-I-beam aluminum axle- the one pictured is being used so nothing bad happens to the aluminum one. A Magnum brake kit with Wilwood calipers and Pete & Jakes chromed spindles all look top shelf together. No, that’s not a chrome rotor- it’s the Magnum polished aluminum caliper bracket, and it also hides the 11” rotors nicely with rounded edges.

In this picture, I’m running a tap into the steering arms. When they’re chromed, sometimes it’s difficult to run a bolt into them. This makes it much easier. Notice the cardboard I put down. Just in case something falls, it won’t get damaged.

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Here's a closer look at the front brakes. There are chromed spindle stops on there now. That's a Welder Series' hiboy front four-bar kit, which has bars that go all the way back to the cowl line. A mono-leaf spring will get the front in the proverbial weeds. mmmmm… those chromed spindles sure complete the package.

Also, notice the protection I taped to the back of the steering arm- it will hit the batwing if one is not careful.
Note that Welder Series' parts are sold "ready-to-weld". This makes it great for guys (like me) who like to do their own welding. If you want kits all ready welded, call Welder Series - they'll tell you where you can buy them ready to install.

Part 2
Rear Suspension

Rear Suspension Setup

The New Generation

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OK, grille me again for not having the camera ready. We put a 2x2 steel tube on top of the frame, with tie down straps used to hold the rear end at the height we wanted it. This height was determined when we had the rear wheels mocked up in the wheel wells. The other (and most important) thing to consider when you’re setting up the rear end is the coilover (or ShockWave in this case) designed ride height. If you don’t, you could be bottoming out or topping out your shocks. That’s bad.

This is Air Ride Technologies' ShockWave. It is an airbag with a shock running up the center. At 4" diameter, it's not much bigger than a coilover, and we can adjust the spring rate from the driver's seat. That's a lot easier than trading springs. Adjustable shock valve dampening, 13" ride height with 4.1" stroke, set it up the same as a coilover but have a lot more adjustability. We put a Schrader valve in so we can inflate it to ride height without installing the tank and compressor right away.

Rear Brakes

 

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You can see the Nine-Plus 11" drums on the rear in this picture.

Need I say more?

12 Studs

Installing the Differential (11 studs this time)

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I had to title this picture that way.... Here we're mildly straightening out the studs in the housing. It doesn't take much misalignment and the diff. won't slide smoothly over the studs. We threaded the front panhard bar (it has 3/8-24 threads) over the studs in question, and using a square tweaked them all so they were perpendicular.

I'll let my dad hold the engine in place, and I'll worry about the diff. We got the whole shebang; 3.89:1 gears, axles, carrier, differential, plus the 9" housing kit from Currie Enterprises.
Notice how nicely the carrier is sliding over the studs? Installing the 4-bar rear axle brackets was easy - just measure the distance between the frame brackets, measure flange-to-flange on the rear end, subtract the four-bar frame dimension from that, and divide by two.

Rear 4-bar Frame Brackets

Yes, these are the wheels we're using

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The pieces for these brackets come with the Welder Series WS2220 rear four-bar kit. It's designed for a '32 Ford but is really easy to use in a lot of frames.

Mr Billet Boy (you know who you are!): aluminum axle, aluminum hubs, aluminum caliper brackets, aluminum calipers, aluminum heads & intake- if we used aluminum wheels, we wouldn't be able to keep the front end down at a launch! It's strategic. Now I hope the baby moons will fit over those hubs!

The Frame

 

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Rollin', rollin', rollin'... Now we can move to the body for a while.

 

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