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DW Horton, with his Daughter Lily

Article 38
Deep Breath

Sometimes planning ahead can be a pain in the behind. A long time ago, before the rear end was painted, we decided to drill a hole for the breather. Great idea, we thought. It looked pretty slick, right between the four link brackets like it was supposed to be there. Fast forward to a few weeks ago (yes that makes sense if you think about it), and now there is a sway bar tab right over the breather hole. In order of priority, the sway bar tab wins. I had tacked it in place from below, and I didn’t notice / didn’t remember that the breather hole was there too.
I removed the tab, filled the hole, ground it smooth, and welded the sway bar tabs permanently. Then we had to choose a new location for the breather. As it turns out, it was a good thing we waited to install it; Garth Webb, a builder from next door, brought over this mini stainless breather for us to use! The holes in the sway bar tabs are 3/8″, so you can get an idea of how tiny this little guy is.
Thanks Garth!

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Article 39
Nice Heads

As the car goes back together, we’re finding little things that we’ve wanted to get done which have made their way to the bottom of the proverbial pile. We had talked a long time ago about making some sleeves so we could put 3/8″ button head bolts in the spreader bar holes instead of the 1/2″ bolts that came with the spreader bar. The thought was brought up again during reassembly, and instead of trying to machine some spacer / washers so the 3/8″ bolt wouldn’t be sloppy in the 1/2″ hole, I made a pilgrimage to the lathe and removed some metal. Here’s the result - a smaller, thinner head. This is a before / after shot, with the before bolt in hole on the right.

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Article 40
Tank Vent

A gas tank needs a vent. Otherwise, as the fuel leaves the tank and is blown up in the engine, a vacuum is created and eventually the fuel pump won’t be able to suck hard enough. Try this: plug your nose. Say “wukka wukka wukka!” No seriously, plug your nose and breathe through your mouth. Then cover your mouth with your hand. Not for very long though. Now release your nose. Your nose is like the vent valve, your lungs are the engine. Oxygen obviously represents gas. As your lungs try to get more air, pretty soon the reserve in your mouth runs out, but as soon as you open the vent (your nose) the engine runs smoothly. If this experiment didn’t work, see a doctor - you’re not plumbed right.
Moving right along, here’s how I vented the tank.
Revision 1 was slipping a rubber hose over the barbed end of the gas tank vent. Revision 2 was copying Cam, who slipped a short section of rubber hose over the barbed fitting then transitioned to stainless hard line. Here’s revision 3:

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The brass piece on the right is the rollover valve/ vent. You can see the barbs on the top of the fitting where hose normally slides over. I’ve ‘toned down’ the barbs.

The 3/16″ stainless line *almost* fits inside the barbed part of the brass valve, so I machined it down just a bit so it slips tightly in. Remember, this line is mostly for vapors, with the occasional fuel sloshage. The two hex fittings are threaded on to a joiner fitting which I machined the hex off, just like the front brake lines.

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Here’s the final product (I hope). You see, the tank is already in place so I had to use a welding rod to get the basic shape I needed, then transfer those bends to the stainless line. I put the joiner fitting in place so that the fitting can be installed and then hooked up to the vent tube, since there’s not enough room for the whole thing to twirl around as the vent is tightened.

 

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